Cab of the hottest modern mobile machinery

2022-08-14
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The driver's cab of modern mobile machinery is an important part of this kind of equipment. It is the workplace of all kinds of equipment operators. It is used to protect the driver from the impact of weather, low temperature, high temperature, dust and other environment on health and the safety of operators when operating the equipment. At the same time, it also creates a good environment for the reliability of all kinds of operating equipment. The cab was not valued by users and manufacturers in the past. Now, with the development of economy and technology, the design and manufacture of cab are paid more and more attention by manufacturers and users

the cab mentioned in this paper refers to the cab applied to various mobile machinery and equipment, including various lifting and transportation machinery, port machinery, ship loader, ship unloader, stacker, reclaimer, bridge crane, metallurgical crane, portal crane, container quay bridge, container yard bridge and other large mobile equipment. The cab is an important material condition for safe production and a symbol of modern civilized production. The relevant technical problems and facilities of the cab should mainly include the following aspects:

first, the structure of the cab

the main structure of the cab is mainly composed of square tubes, angle steels, channel steels, steel plates, etc., which are used to bear various loads and support the whole. The connection of each component is generally welded, and the steel plate and the main body are also connected by pop rivets. The main structure of the cab is required to ensure sufficient stiffness and strength and make its self weight as light as possible. In general, the manufacturing process of the cab is limited because the manufacturing quantity of the cab does not reach mass production. The pressing and welding of plates and shapes cannot be as standardized as the automobile shell. If the output of the cab of the enterprise specializing in manufacturing the cab reaches a certain scale, its manufacturing process can be completely changed, and further improve the quality of products and reduce the price of products

II. Line of sight of the cab

the line of sight of the cab adopts different design ideas according to different equipment. Usually, glass windows are set in front, left and right of the operator of the cab to observe the operation of the equipment. The cab of some equipment, such as quayside container crane, grab ship unloader, bridge crane, gantry crane, etc., is also equipped with a transparent window for downward observation under the front of the machine to observe the position of lifting objects or containers

III. cab space

the cab generally determines the size of its space according to the different equipment used. The cab of indoor bridge crane or equipment with relatively low height has relatively small space size. The cabs of large equipment, such as container quayside bridges, yard bridges, bucket wheel stackers and reclaimers, are relatively large. The cab of this kind of equipment is generally 2x2.5 meters. The cab of small equipment is generally 2 square meters. The specific area depends on the number of passengers in the cab. It can be designed into four square meters when the fixed number of people is two, and two square meters when the fixed number of people is one. The height of the cab is generally 2 4 meters high. The cab of oversized equipment can be larger and can be designed into two. Some cabs can also be designed into two cabs for the operation of different positions and functions

IV. thermal insulation of the cab

in order to achieve a relatively ideal temperature in the cab, the thermal insulation of the cab should also be considered in the design. Around the cab, the interlayer of ceiling and floor should be properly added with thermal insulation materials during manufacturing. Commonly used materials include glass wool, asbestos, silicate rock wool, foam plastic, etc. The heat conduction between the interior and exterior of the cab is restrained to some extent. In order to make the thermal insulation performance better, the glass on each window of the cab can be hollow glass or double-layer window. In practical application, insulating glass is mainly used. The door of the cab also uses the door with thermal insulation layer. In order to solve the serious problem of sunlight radiation in southern China, a sunshade plate can be set at a certain height from the upper cover of the cab ceiling to prevent the direct sunlight from shining on the cab ceiling

v. indoor temperature control

the temperature control in the cab is usually solved by installing air conditioners, but the method of temperature control should be considered according to the local environment in the colder regions in the north and the hotter regions in the south. For example, in summer, the cooling capacity of air conditioners in warmer areas in the South should be larger. Because in summer, the conduction of hot air and solar radiation require larger air conditioners, it is best to choose 2 5-horse air conditioner. In general areas, 1 5-horse air conditioner. Air conditioner a-box surface classification coefficient is adopted in northern cold areas; Electric heating, electric heating and other equipment can be used to solve the problem that heating cannot achieve the expected effect

VI. cab sealing

cab sealing is a very important indicator. The sealing of the cab is mainly aimed at sound insulation, dust prevention, waterproof and heat preservation. In some sites, the cab is often not insulated due to poor sealing of the cab, accompanied by the entry of dust. There are three main reasons for the sealing of the cab: the first is the sealing of the door, the second is the sealing of the window, and the third is the sealing of the cable inlet. The sealing of the door is a very important sealing problem. To ensure that the door has good sealing performance, first of all, it should ensure that the door and the door frame are well formed, and the door and the door frame are flat, not deformed, and tightly closed and seamless. A sealing strip with good performance is set between the door and the door frame. When using openable windows in the cab, the gap of the opening window should be as small as possible to ensure its good sealing performance

VII. Electrical facilities in the cab

1. Operation linkage console

2. Touch screen or other computer display instruments

3. Ammeter and voltmeter of the whole display equipment

4. Voltage and ampere meters of important motors of the equipment

5. Display panel

6, wired

7. Wireless interphone

8. Loudspeaker

9, clock

10. Equipment lighting control switch

11. Equipment operation alarm button

12. Air conditioning

13. Cab angle position transformation and horizontal position motion control system

14. Electric heating or electric heater

15. Electric wiper with water spray, so as to wipe off the rain on the glass in rainy days

16. Closed circuit television monitor is used to monitor the status of equipment

VIII. Doors and windows of the cab

doors and windows of the cab are important components of the cab. In the past, the doors and windows of the old cab were relatively rough, and there was a big gap between the sealing performance and aesthetics of modern products. Now, there are many optional materials for cab doors and windows. However, it is recommended not to use architectural steel plastic materials and aluminum alloy materials for the door of the cab, and not to use architectural aluminum alloy or steel plastic windows for the window of the cab, because although these materials are beautiful in architecture, their materials have two problems. The main reason is that the strength and stiffness of the material are often insufficient, which leads to the deformation or ventilation of the window or door and is easy to be damaged. It is recommended to use steel doors for the cab, which should have good stiffness and strength, because the cab is generally used in the field and is often easy to be damaged in windy weather. It is best to use car windows for openable windows, because car windows have better sealing performance. The fixed window can be made of aluminum alloy. The glass of doors or windows can be ordinary glass, tempered glass and insulating glass. The door shall be equipped with door lock and handle, which shall be durable. The hinge of the door shall have sufficient strength to ensure durability. Automatic door closing device shall be set on the door or the hinge of the door. The door or window shall be equipped with sunshade or curl sunshade as required. The design of the cab should also give full consideration to the convenience and ease of scrubbing the doors and windows. The cab door manufactured in large quantities should preferably be manufactured by stamping, so that the door has a better shape

IX. interior decoration and appearance of the cab

the interior decoration of the cab should be beautiful and practical, and all kinds of wires and cables should not be exposed. Some floors can be designed as raised floors, and some cables can be laid under them. Bright colors, such as white and milky white, shall be adopted for the ceiling and side walls of internal decoration. The materials of the four wall ceiling can be steel plate, gorgeous board or materials with flame retardant as surface decoration. The interior decoration and electrical installation of the cab should be carried out synchronously. The appearance of the cab shall be flat and smooth without potholes or scars. The paint quality is good. The performance signboard corresponding to the equipment shall also be set outside the cab. The floor of the cab can be wooden or steel, and it is best to lay insulating rubber plate on the floor. If there are conditions for the appearance of the cab, some special shapes can be considered to beautify the cab and add the characteristics of the equipment to foil the modern characteristics of the equipment, but the cab at this time will increase the manufacturing cost accordingly

X. seats and furniture and other operating seats in the driver's cab are usually seats that can adjust the front and rear positions, and can adjust the height and rotation. The cab shall also be equipped with small boxes and cabinets for workers to store clothes, tools and other chores. A foam fire extinguisher shall be set in the cab. The driver's cab of large equipment is also equipped with a toilet, such as a large dumping machine. Some equipment is also equipped with microwave ovens and other catering facilities

Xi. The operation and geometric position dimensions of various electrical control panels, cabinets and linkage tables inside the cab shall meet the design requirements of ergonomics, making the cab more humanized and easy to operate

XII. Movement of the cab

the cab of some equipment requires the cab to clean the working oil cylinder with its supporting structure and mechanism if necessary. If there is still a positive difference after excluding the influence of friction, it will move. For example, whether the use of grab ship unloader and container bank 1 is safe and convenient. The cab of the bridge should walk along the main beam to obtain the best view to observe the position of grab and container. The cab on the cantilever beam of Bucket Wheel Stacker Reclaimer or on the pitching movable tower shall be able to automatically adjust the horizontal position of the cab, etc. The previous horizontal movement of the cab can be directly completed by means of trolley movement. At present, although this kind of cab can move horizontally, most of them are not equipped with damping system, and most of the drives are not equipped with speed regulation system. The driver will feel a lot of discomfort when operating in the cab. Therefore, it is better to set shock absorption system and speed adjustment of horizontal movement in the cab of this kind of horizontal movement. The horizontal movement can be adjusted by frequency conversion motor. The automatic leveling of the cab is generally realized in two ways. One is the hanging method, that is, the cab is hung on the pin shaft on the upper part of the cab, and the level of the cab is automatically adjusted by the dead weight of the cab. However, this method is easily affected by the change of the center of gravity of the overall dead weight of the cab, and it is not easy to level. The second way of automatic leveling is to use the deflection detection switch to detect the state of the cab, and then the hydraulic cylinder drives the cab as a whole to realize leveling. This method is widely used

XIII. Non independent cab

some equipment can be designed together because of the need of layout or the small equipment itself. For the sake of safety, the cab and electrical room at this time should be separated by walls

XIV. Cab wiring

cab electrical wiring terminal driver

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